Six departments. One single-piece flow. Every machine sized for 200 pieces / day.
Each department is single-purpose, replaceable, and named to a specific brand. The line runs single-ply through every step — fabric is cut, sewn, finished, and packed for one order at a time, never batched.
Phone scan in 30 seconds. 14 measurements at < 1 cm error.
Customer takes a 30-second body scan in the M-Tailor tab. Bodygram + IR fit engines translate four signals into a standardised digital baseline that the pattern engine acts on.
Per-order CAD.
Body model lands in the CAD engine; logic rules modify a master block to fit the customer's exact dimensions; the modified pattern flows to the cutter.
Single-ply precision.
Single-ply cutter pulls one customer's pattern at a time. Visual nesting and projection align stripes and plaids across seams via a projected grid; QR labelling tags every part so the order never gets lost in the line.
Single-piece flow.
Juki automats handle shirts, polo, chinos, and pants. Semi-automats handle T-shirts and other knits. Each workstation processes one customer's garment at a time — no batching, no WIP piles.
Modular chambers.
Modular steaming + ventilation chambers with a 20-program touch-screen controller. Each garment runs through the press cycle that matches its fabric and finish.
Automated folding line.
Folding line takes the finished garment, folds, packages, and dispatches to the last-mile courier. The order timeline updates at every handoff.
Eton overhead conveyor links cutting → sewing → finishing → folding without WIP piles. Every part is QR-tagged at the cutter and flows through the line as a single-piece job. The conveyor is what makes single-piece flow possible at 200 pieces / day; without it the line falls back to batched WIP.